---===SME_1309_00001_0001.djvu===--- ---===SME_1309_00001_0001.djvu===--- ---===SME_1309_00001_0002.djvu===--- GROUP INDEX MODIFICATION SUMMARY ............ ENGINE CONTROL SYSTEM ......... INTAKE AND EXHAUST.................. INTERIOR......................................... ELECTRICAL ................................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FP.FV series trucks, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manuals, please see the followings for in- formation not included in this manual. FP.FV (EURO 3) diesel engine .... Pub. No.00EHT0029 FP.FV (EURO 3) chassis .... ....... .. Pub. No.00EHT0030 FP.FV (EURO 3) electrical .. ....... .. Pub. No.00EHT0031 For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. AUGUST 2013 Applicable models FP.FV ©2013 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan ---===SME_1309_00001_0003.djvu===--- 1 MODIFICATION SUMMARY ---===SME_1309_00001_0004.djvu===--- 2 1. Engine This section describes only the difference from FP.FV (EURO 3) Shop Manual diesel engine. (Pub.No.00EHT0029). Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 (1) Additions are made to POWER TRAIN TABLE. (2) The version of Multi-Use Tester is different. 13E (1) The description of intake air heater is added to the STRUCTURE AND OPERATION. (2) The following descriptions about intake air heater are added to the TROUBLESHOOTING. Multi-Use Tester Service Data Actuator Tests Using Multi-Use Tester Electronic Control Unit Input/Output Table See Gr13E. 15 A type with an air heater has been added to INTAKE MANIFOLD. See Gr15. Vehicle model Engine Clutch Transmission Propeller shaft Front axle Rear axle Reduction & Differential FP51JGR4LNRA 6M70T4 C12W43P M130S2 × 5 P140(M) F900T R12T D12H Mark Tool name and shape Part No. Application Multi-Use Tester III SOFTWARE DISC FMS-E13-1 (Multi-Use Tester-III ver- sion) Data transmission between V.C.I and PC MODIFICATION SUMMARY ---===SME_1309_00001_0005.djvu===--- 3 2. Chassis This section describes only the difference from FP.FV (EURO 3) Shop Manual chassis. (Pub.No.00EHT0030). Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 The same as that in Gr00 of FP.FV (EURO 3) Shop Manual diesel engine. 22 A model with a transmission power take-off is added to M130S2 × 5 transmission. The type of the transmission power take-off is the same as M130S6. The quantity of transmission gear oil for the model with a transmission power take-off is larger than other models by one litter. Same as before except these ex- plained here. 52 (1) Air suspension system for driver's seat is different. (2) Head lining is different. See Gr52. ---===SME_1309_00001_0006.djvu===--- 4 3. Electrical This section describes only the difference from FP.FV (EURO 3) Shop Manual electrical. (Pub.No.00EHT0031). Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 54-00A The same as that in Gr00 of FP.FV (EURO 3) Shop Manual diesel engine. See Gr54-00A. 54-00C Engine electronic control unit (preheating function) is added. See Gr54-00C. 54-02 The following circuit is added for preheating and cold start function. ENGINE PREHEATING AND COLD START CIRCUIT See Gr54-02. 54-04 The following circuit is changed for preheating and cold start function. METER CLUSTER INTERNAL CIRCUIT See Gr54-04. 54-08 The following circuit is changed for preheating and cold start function. ELECTRONICALLY CONTROLLED ENGINE SYSTEM See Gr54-08. 54-10 The following items are added for preheating and cold start function. A06 Cold start switch B05a Diode unit B59a Intake air heater drive relay R04 Intake air heater R26 Intake air heater relay See Gr54-10. 54-11 The following items are added for preheating and cold start function. #005 Cold start switch #190 Intake air heater relay #760 Intake air heater See Gr54-11. 54-13 The following inspection is added for preheating and cold start function. #995 INSPECTION OF PREHEATING SYSTEM See Gr54-13. 220 401 880 ---===SME_1309_00001_0007.djvu===--- 13E-1 GROUP 13E ENGINE CONTROL SYSTEM For other details except for the items described below, please see FP.FV (EURO 3) Shop Manual diesel engine (Pub.No.00EHT0029). STRUCTURE AND OPERATION 2. Electronic Control System .......................................................... 13E-2 3. Electronic Control Unit Connection Diagram .............................. 13E-4 TROUBLE SHOOTING 2. Multi-Use Tester Service Data ..................................................... 13E-6 3. Actuator Tests Using Multi-Use Tester ........................................ 13E-6 4. Electronic Control Unit Input/Output Table ................................. 13E-7 INSPECTION OF ELECTRICAL PARTS ................................ (See Gr54.) ---===SME_1309_00001_0008.djvu===--- 13E-2 2. Electronic Control System 2.1 System block diagram Fuel injection timing control Input signals Engine electronic control unit Output signals Engine speed sensor Cylinder recognition sensor Water temperature sensor Boost pressure sensor Common rail pressure sensor Fuel temperature sensor Intake air temperature sensor Starter switch Accelerator pedal position sensor Accelerator pedal switch Pulse divider (vehicle speed sensor) Idling speed adjustment potentiometer Cold start switch Fuel injection rate adjustment resistor Clutch switch Transmission neutral switch Exhaust brake switch Memory clear switch Diagnosis switch Power take-off resistor Power take-off load sensor Fuel injection control Warm-up acceleration function Starter continuous energization prevention function (See Gr54.) Fault diagnosis function Injector magnetic valve MPROP1, 2 (rail pressure control valve) Fuel injection pressure control Fuel injection quantity control Tachometer Safety relay Auxiliary brake function Idle-up function Exhaust brake magnetic valve Multi-Use Tester connector : Electrical signal Engine warning lamp Intake air heater drive relay Intake air heater STRUCTURE AND OPERATION ---===SME_1309_00001_0008.djvu===---